Showing posts with label Z4 Repair. Show all posts
Showing posts with label Z4 Repair. Show all posts

November 21, 2017

I Guess It's A Big Day Today


My Z4 parts were due to arrive via USP sometime Monday. Usually they stop here in late afternoon so I knew I had time to make a run to the recycling center and the post office. With the shipment weighing only 24 pounds and plastic parts I figured they would not need my help carrying the large box to the door. Heidi came outside after lunch to check the weather and to see if she would stay out longer than just dumping her tanks. She didn't see any parts delivery either.

Stella and Sadie didn't do much more than Heidi after their lunch ... they didn't even beg for a walk. All of them were asleep 5 minutes after going back inside. That sunshine makes the weather look warmer than it was and the strong winds blowing cold air made it just cold enough to stay inside.


Like Sadie, I was getting tired of just sitting in the house waiting for ~5pm, when I thought the parts would arrive. By 2pm the hounds were up and moving, Sadie was giving me 'the stare' to take a walk so off we went. With the double layer of coats it was pretty worm but not warm enough to be working outside.


While we were walking back and almost to the first corner of our walk I noticed a USP truck driving slowly on the highway. It was obvious it was just pulling away from my driveway and had hopefully delivered the parts I was expecting.

My parts were finally here after one delay and the website notice "ships immediately" for each part I looked up and ordered. I placed and paid for the order on November 9th. Can you hear my blood pressure rising?


I still think it will be a simple job of installing five parts. As I write this I am waiting for the temperatures to increase to the forecast of 51°. I found out Sunday I can work outside comfortably in anything above 42°. I do expect some 'hiccups' along the way of installing these parts. The biggest question is if I can install the new grille without taking the bumper off. Other Z4 owners say it's possible without any problems. The videos show removing the bumper is simple and only takes about 15 minutes.


So the first thing I wanted to do was match each part that was received to my order and to make sure they had shipped the correct pieces. I still have a small piece that is being shipped from Germany ... makes you wonder why they had that part marked "in stock ... ships immediately" on their website for that part number.

This piece has to slide inside the bumper around two different air ducts on each side. I was able to slide the old damaged grille out and around those two pieces but it was a tight squeeze to get it out.


I do know where this part goes. It was demolished on that 96 mile return trip home from my friend's house. See all of those silver nuts already on the part? They tie in with the story below.


Every part had the required number of nuts already on the new parts. I didn't have to order those separately. Even the pictures of each part showed them when I placed the order. At the time I ordered I had a question about one of the parts so I called a sales rep. He suggested he take a look at my parts ordered and would match up all the screws, washers, nuts, plastic plugs and any hardware that was needed.

I will have to look on the right side of the car to see where this part goes as it was completely gone on the left side, under the car. This are the same parts, one for the left side and one for the right side. There are only 3 places to attach to the frame with screws. The part on the right side of the car is still there and in good shape so it might not need replaced or do I replace it so both pieces are of the same condition?


The sales rep added all the hardware to my order. I sorted them all by part number so I could match with my order to see if I was missing anything. For some reason the shipment did not come with a shipping list of items inside the box, it was just parts. You would be surprised just how many dollars are in this group of small plastic packages.


For each part I have not only the diagram but the type of hardware that is required. Overall it's pretty accurate but it does have a few things that is different and confuses things.


After looking at the lists and pulling the hardware that was required, I had everything sorted by part, the drawing and the hardware I would be using. Looks simple eh?


It might look simple but why did I have this many pieces of hardware left over?? Some of them is because I ordered the "kit" for the belly pan cover, so hardware for the part was ordered by the sales rep and are duplicates. A few other pieces are not listed in the detailed parts drawing as being needed.

As I install each part I will look around for any other missing screws that I might be able to use from this stack of parts. Who knows maybe some of the screws, or nuts were missing before I took off the damaged pieces on Sunday or even missing before I had the damage. For the parts I did take off Sunday I only had a total 11 screws and washers.


I already have a return authorization number to return any parts or pieces I do not use. To add to the delay in shipment, they sent me the wrong oil filter wrench. The corrected part is being shipped today with a Friday delivery date. I am hoping it is the correct part but I must admit I have my doubts that the correct part will show up. Plus I am expecting it on Monday not Friday.

I called them to let them know the part number on their bar code label was the correct part number for the wrench but it didn't match the part number on the package of the oil filter wrench. Amazing how ONE letter different can cause me and possibly others a problem.

This is a reputable company for all OEM parts for any European car. I had good luck in the past when I order a few things for my Mini Coopers ... but I admit I am not real happy with the way this order was handled. It was delayed once,  then a few days later I was notified one of the parts was not in stock and would be shipping from Germany sometime around December 1st. I needed to confirm to them they could ship the rest of the order instead of waiting. Then the wrong oil filter wrench was shipped. I realize in shipping that things can go wrong but to me it is nothing more than attention to detail. My pet peeve. To say the least I am glad I'm retired ... LOL

All of that didn't bother Heidi though. She slept the afternoon away, then the night away on the couch next to me while I watched ballgames. This morning wasn't much different as she sprinted for the Marmot sleeping bag right after she finished her breakfast. She crawled inside after her paws moved the bag into the optimum position.


We would still get our morning walk in, lunch will be served and then I'll put the bloodhounds in the bedroom so I can work without having to 'hound sit' while I work. Stella would rather stay inside where it's warm and sleep after her lunch. So would Heidi but I know that Sadie would take off if I let her roam while I work and each time I let her roam lately she goes further and further outside the boundaries.


I was not even out of the backyard this morning when I saw Stella have her head down while she was trotting .. then took off running. Even Sadie couldn't catch her.


There goes Stella zoomed in at 200mm through the camera. I was sure I was going to have to start jogging to the woods on the north side of the field ... I wasn't really that enthused to start the day doing that, in fact I wasn't happy just thinking about it.


Sadie wasn't sure what was going on nor why Stella was running away before even starting to walk.


She was sure she had locked onto some deer in the woods or could hear them deep in the gully. So I have one bloodhound running away from me faster than I could ever run to catch her ... and I have a another bloodhound debating if she should take off into the woods and down into he gully to follow what her nose was telling her.


Stella was gone. She was either in the woods straight ahead or maybe (hopefully) down a slight incline just left of center in the field.


When I told Sadie to "go find Stella" ... she turned to smell the air and to listen to see where Stella might be. Once she locked into her scent she took off running in Stella's direction that was a solid 100 yards away if not more.



As I walked to the top of the small incline before the first corner I was thrilled to see that Stella was still in the field, reachable and in the second option I mentioned. Now would it take me walking over to her so she would walk back with Sadie and I or would she come when I yelled her name.


She glanced up when she heard her name and then started trotting toward the path with a few stops in-between.


So after all of this early morning action, the three of use are no further than the first corner of the walk.


Stella still had other plans. Her nose in the above photo had picked up another deer scent and she was running again following her nose.


On the ATV path that parallels the back of the field I saw what had her running. A fresh deer hoof and not enough of them close to each other so the deer were running along this path.


With no signs of deer, Stella decided it was time to play with Sadie. Caught her by surprise and immediately had the advantage. As I have mentioned before, when they play outside Sadie is on the defense and when they play inside Stella is on the defense.




At 9 years old Sadie is missing most of her front teeth. That is what happens when you are a puppy staying in the large black indoor kennel while the owner is at work 9 years ago. She was strong enough she could grab those black thick wires of the indoor kennel and bend them. I could not even bend them back with a pair of pliers. She tried her hardest to get out and using her teeth was a big part of her escape tools.


I was beginning to think that they were never going to stop. It was getting colder, my feet were freezing by now and I wanted to go.


It wasn't me that got them to stop playing ... it took only one gunshot off in the distance to have Stella stopped immediately and let me know it was time to head home.


The skies are busy with air traffic this week.


Stella was not in the mood to search or run away after hearing that shotgun sound. We were close to home about as fast as she started the walk.


They don't know they will be spending most of the afternoon shut up in the bedroom while I work on the Z4 this afternoon or maybe they do, because they let me know they would like to go for a ride. They having been on once since last August. There really isn't any time to take one today. I am focused on one thing today ... finishing the Z4 parts installation and taking it out on the road for a drive as soon as possible.



As we came back inside I was close to catching Heidi totally submerged inside the sleeping bag but he heard me walking into he bedroom on the hardwood floor and woke up just as I was taking the photo.


Before I end this I thought I'd answer the question that a few of you that had about the reasoning for doing this work myself instead of taking it to a auto body shop. To me it looked like a simple job and one I could do myself. I don't mind doing this kind of work as long as I am not doing it 40 hours per week for 52 weeks per year.

I knew I could save money by buying the same parts they would. I also felt I could get the job done faster than they would. After all it took me less than two hours, not even an hour and a half to pull off the damaged parts. That time included jacking the car up and then driving it a few inches up onto the ramps.

With a body shop doing other cars at the same time as yours, other work might move in front of my car based on parts availability, or if they are friends or not or even what their boss wants done first. I'd have no control over the order my car was done once it was in their shop.

So I decided soon after I saw what I had to do that it would be faster if I did the work and I didn't see it taking longer than an afternoon to get the job finished. Plus while the car is raised that far off the ground I can do my own inspection under the car just for my own curiosity. Although the car had not more than one previous owner that worked for BMW, I can see this car was driven full time in all kinds of weather ... luckily he did all the required maintenance at a BMW facility on time but he put some hard miles on it.

We did three hound walks yesterday and will get at least two in today, although Sadie might have to wait until late afternoon or early evening before she gets the 2nd one. It all depends on how many 'hiccups' I have putting this car back together.

Another sunny and fairly warm day here in 'the tropics' of Southern Indiana.

November 20, 2017

A Missing Glove & The Z4 Is Ready


We started the daily morning walk in cold crisp air, somewhere around 35° and cold wind blowing. It wasn't long after starting the walk that I found I was missing my left hand glove. I was pretty sure it was back at the house or in the backyard. I usually don't put them on until after I take the first two pictures from the house and start the Garmin timer for the walk. Stella took off like the last few days, getting way ahead of Sadie and I.

There was nothing out of the ordinary this morning, so I'll talk about something different than the photos show. Both hounds had a lot of energy, did a lot of tracking and toward the end they seemed to understand we were retracing our steps and looking for my missing glove.

I mentioned yesterday that I 'might' put the Z4 up on jack stands in preparation to install the 5 new parts that are due to arrive sometime Monday. UPS usually delivers in the late afternoon so the work most likely will not start until Tuesday. As usual, things change as the job progresses. I didn't panic but I was close to it yesterday when I realized that both bottle jacks I had were not short enough to get under the jack point of the low sitting Z4.


Since the standard option for that car is 'run flat' tires, a jack is not needed nor is a spare tire, consequently the car comes with neither one. I have a small flat tire kit in the trunk just in case because over the years the previous and only owner of the car changed from 'run flat' tires to regular steel belted radials. You might remember that last winter, maybe spring, I jacked up the rear of the car to get some work done on the right side rear wheel.

I used the jack from the Mini Cooper Countryman at the time. It was a scissor jack and sat low enough to the ground where I was able to slide it under the Z4 jack point. The jack in the FJ, which I was planning to use, was a bottle jack and taller than the one I had on the shelf. Was I going to have to buy a floor jack for $150 or more just for this one job?


I remained calm enough while thinking that my old brain cells then let me know that I had bought a scissor jack years ago for my other Z4 and most likely it was in the small shed. It was, in the original box out in the open and in mint condition.

I guess I need to back up a little for new readers, to let them know what I am talking about. I took a road trip in late September to see an old friend 96 miles away. It was all freeway driving until I got to his town. On the way back as I pull off the freeway exit ramp 6 miles from home, I hear something dragging and it's my plastic grill that sits low to the ground. I'd had trouble with it before but on this occasion plastic parts had broke and the grill was dragging the highway as I drove. You can read about it here if you are interested, toward the bottom of the post.




I was in for a pleasant surprise as I raised the car with the scissor jack. I had some brand new ramps that I thought I could not use because the edge of the front bumper was too low. I was not even close to getting the tires onto the ramp when I tried last week because the low bumper hit the ramps before the tires could reach it.  Since I had jacked up the car a little, it gave me enough bumper clearance to slide the ramps to the front tires ... now I could drive up on the ramps, giving me more room to work under the car than the jack stands I had.


I put the car in gear, set the emergency brake and slide tire chalks behind each rear tire. I crawled under the front of the car to look around, take some pictures with my iPhone and decided why not start by taking off the parts that were damaged. It would give me a little head start on the repair.

So with an 8mm socket wrench and an 8mm closed wrench, 6 screws later I had 3 of the damaged parts (in pieces) off the car. I had pulled out the damaged grille a couple of weeks ago out of curiosity.

I also have some new black lug nuts to replace those with surface rust, while doing this job. Nothing like changing them out in 30° weather when I could have done it in 80° weather last summer.


All of this took only 55 minutes. Now I know that it will take longer to put things back together. I am expecting some 'hiccups' along the way but one thing I am hoping to avoid is having to take off the front bumper. I've read on the forum of Z4 owners it is possible to change out the grille without taking the bumper off, but it would make the job easier if I spent the the time taking the bumper off.

I've looked at videos on how to take the bumper off. It's simple and about a 15 minute job but one I am really not enthused about doing. I hate breaking the integrity of the car body and taking a chance that bumper does not fit as well once it's put back on. Could something else break if I were to take it off? So I'll try doing the job first with the bumper on and go from there.

I also have new hardware arriving today to replace the old rusty screws and washers.


The insurance estimate had 8 parts listed, 2 I did not need to replace, 1 is being shipped from Germany and 1 other one may not be needed but I'll not know that until I start putting the new parts back on. Those are not whole parts below. The last small junction between the bridge and highway, had a loud explosion at 55mph and small back parts flying out the back from under the car ... my view in the rear view mirror seemed to see them all in slow motion.


After the job is complete I'll either do a specific blog post with pictures included or I might just link a folder of all the photos I'll export to my Flickr account, so anyone interested can see all the pictures I took from start to finish.

Just as I guessed the first time I looked under the car, it should be and is so far, a simple repair although I am nowhere close to being a professional mechanic or auto body repairman.

Stella had her tail up and curled a lot this morning. She seemed to be on her own mission of tracking scent and covered a lot of area, even with her late start.



I thought both hounds would stay in this spot like they have recently but before I could get there, Stella took off running for the 'far right corner' and Sadie veered left to search the middle of the field.



I decided I'd follow Stella once I got to the corner and then herd her back to the direction of the path we take. Instead, Sadie did that for me.


Sadie was moving in different directions in the middle of the field to the point that I thought she might take off on me while I went to get Stella.



About that time she realized that Stella was not out in the field with her. She stopped and studied the air with her nose, turned looking for Stella and then realized that Stella had snuck off to the 'far right corner' without her. She sprinted faster than my camera could react ... doing the normal 'nose touch' telling Stella to head back with her.



It's amazing how Sadie can be sprinting full speed and stop within inches of Stella's nose without a collision.


And as directed by Sadie with that 'nose tap' ... Stella followed her command, both running along the edge of the field.



With the wind blowing stronger than I have felt in a while the deer scent must have been stronger than previous days. By the way they were reacting I was certain I would be sprinting after them by the time I got to the area where we turn to go home.


Can you tell from this picture it's 35° and not 80° ?? I guess the condition of the field is a dead give a way.


It took some stern verbal commands of "come on" a few times to get these two partners in crime to move. Stubborn stubborn stubborn.


Reluctantly Stella headed back and Sadie sprinted ahead of both of us.


With my glove missing, I wanted to make sure it was not in the field where we started our walk. I did this with the most expensive Sony Erickson flip phone many years ago when they first came out and couldn't find it. Luckily, I had a second phone from work that I could call my personal phone and track the ringing in the field to find it.

Today was different ... I told the two bloodhounds with the infamous strong noses "we have to find my glove" ... it was funny as they reacted as if they understood what I was talking about ... putting their noses to the ground and their tails curled upward.



Sadie searched and searched as Stella and I walked into the backyard. She added some additional radar with her ears rolled up together as if they were tied. That's what happens when a bloodhound is sprinting while she is sniffing.


Or ... it's cold and it's time to get back inside.


It's nice to have the sunshine because that mentally takes away some thoughts of just how cold it was this morning. A high of 51° will arrive late afternoon. All the small twigs and one tree limb were picked up out of the yard yesterday and the 2018 burn pile has been started. I may have to drive over to the grocery isle to pick up the rest of the food needed for Thursday, before the shelves are empty from a mass panic from last minute shoppers.

I am going to stick to only two pies this year, pumpkin of coarse and pecan. It's hard to cook for just one person so there will be plenty left over that will get me through 4 days of college football and some college basketball mixed in.

Heidi is in her all out winter hibernation. She doesn't want to go outside, doesn't like having her picture taken and will only appear alive with a pulse to eat breakfast and lunch. There is no depression involved with her, just her normal cold weather routine.

A lot of progress the last few days inside and out .. all is good in 'the tropics' of Southern Indiana.